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Closed role

Senior Engineer Prototyping Gearboxes and Actuators

About the role

You will play a key role in the technical development of high-performance gearboxes and compact actuation systems for humanoid robots, cobots, and wearable devices. You will combine innovative mechanical engineering with practical execution, turning novel concepts into industry-grade products from initial requirement definition through to 3D designs and detailed manufacturing drawings.

You will take end-to-end ownership of gearbox and actuation projects, balancing performance, cost, manufacturability, and safety trade-offs. Working closely with external suppliers, prototype workshops, and cross-functional partners, you will oversee component procurement, coordinate assembly and validation, and rapidly iterate designs toward full industrial production.

This position is in the early-stage startup environment. You should be ready for ambiguity, tight schedules, shifting priorities, rapid iteration, close collaboration with the CEO/CTO, and wider responsibility for decisions that shape the final product.

Responsibilities

  • Own end-to-end development for new gearbox/actuation projects: requirements, design, prototyping, verification, and industrialization.

  • Make technical decisions based on the trade-offs, communicate rationale, and drive prototype/product delivery with minimal supervision.

  • Manage external suppliers and prototype workshops: oversee parts design, parts procurement/manufacturing with external partners, validation, and assembly.

  • Optimize designs for performance, manufacturability, cost, reliability, serviceability, and safety.

  • Communicate progress, risks, and mitigation to stakeholders.

Main requirements

  • Proven experience with small gearboxes, transmissions, and compact actuators.

Other requirements

  • Several years of industrial mechanical design and prototype experience.

  • Demonstrated product or design ownership: examples of projects you drove end-to-end, including decisions made and outcomes delivered.

  • Ability to operate autonomously: identify problems, propose concrete solutions, prioritize actions, execute without step-by-step instructions, and escalate appropriately.

  • Experience in 3D CAD (SolidWorks or equivalent) from concept models to detailed drawings suitable for manufacturing.

  • Solid understanding of relevant mechanical components: gears, shafts, bearings, seals, couplings, housings, fasteners, preloads, and fits.

  • Practical experience applying geometric dimensioning & tolerancing (GD&T) for precision assemblies.

  • Knowledge of material selection for drivetrain components: material trade-offs for strength, wear, weight, and manufacturability.

  • Solid understanding of constraints of manufacturing methods for small gearbox components: CNC turning/milling, hobbing/gear cutting, broaching, gear grinding, EDM, heat treatment, surface finishing, injection molding, die casting, and additive manufacturing.

  • Fluent English.

Nice to have, but not mandatory

  • Leadership or mentoring experience.

  • Experience with backdrivable, low-inertia, high-efficiency transmissions.

Core skills

Mechanical DesignGearbox DesignActuation System Design3D CADPrototype DevelopmentProduct DevelopmentSupplier CoordinationTolerance AnalysisPrecision Mechanical AssembliesDrivetrain Components DesignMaterial Selection for DrivetrainsPerformance OptimizationCost OptimizationReliability Optimization

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